[et_pb_section fb_built=”1″ disabled_on=”on|on|on” admin_label=”Header Advert” module_id=”topheaderbar” module_class=”newadvert” _builder_version=”4.27.0″ _module_preset=”default” background_color=”#000000″ width=”100%” max_width=”100%” custom_margin=”0px||||false|false” custom_padding=”0px||0px||false|false” custom_css_main_element=”padding-top:0 !important;” disabled=”on” global_module=”349″ saved_tabs=”all” locked=”off” collapsed=”off” global_colors_info=”{}”][et_pb_row disabled_on=”off|off|off” _builder_version=”4.21.0″ _module_preset=”default” width=”100%” module_alignment=”center” custom_padding=”0px||0px|||” collapsed=”off” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https://pce.satzuma-creative.co.uk/wp-content/uploads/2024/09/PDA-Europe-Annual-Conference-Desktop-banner.png” title_text=”PDA Europe Annual Conference Desktop banner” url=”/pda-europe” url_new_window=”on” show_bottom_space=”off” align=”center” disabled_on=”on|off|off” admin_label=”Header Advert (Desktop)” _builder_version=”4.27.0″ _module_preset=”default” global_colors_info=”{}”][/et_pb_image][et_pb_image src=”https://pce.satzuma-creative.co.uk/wp-content/uploads/2024/09/PDA-Europe-Annual-Conference-Mobile-banner.png” title_text=”PDA Europe Annual Conference Mobile banner” url=”/pda-europe” url_new_window=”on” align=”center” disabled_on=”off|on|on” admin_label=”Header Advert (Mobile)” _builder_version=”4.27.0″ _module_preset=”default” global_colors_info=”{}”][/et_pb_image][/et_pb_column][/et_pb_row][/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Post Title” module_id=”post-title-section” _builder_version=”4.27.4″ _module_preset=”default” background_color=”#000000″ custom_margin=”0px||||false|false” custom_padding=”0px||0px||false|false” global_module=”352″ saved_tabs=”all” collapsed=”off” global_colors_info=”{}”][et_pb_row _builder_version=”4.21.0″ _module_preset=”default” width=”100%” max_width=”100%” custom_padding=”0px||0px|||” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_post_title author=”off” comments=”off” featured_placement=”background” text_color=”light” admin_label=”Post Title” _builder_version=”4.19.4″ _module_preset=”default” title_font_size=”48px” use_background_color_gradient=”on” background_color_gradient_stops=”rgba(0,0,0,0.39) 50%|rgba(0, 0, 0, 0.72) 96%” background_color_gradient_overlays_image=”on” background_color_gradient_start=”rgba(0,0,0,0.39)” background_color_gradient_end=”rgba(0,0,0,0.94)” text_orientation=”center” custom_margin=”||2px|||” custom_padding=”170px||30px||false|false” text_shadow_style=”preset1″ global_colors_info=”{}”][/et_pb_post_title][et_pb_text admin_label=”Post Tags” _builder_version=”4.27.4″ _dynamic_attributes=”content” _module_preset=”default” text_font_size=”13px” text_orientation=”center” background_layout=”dark” custom_css_free_form=”selector .et_pb_text_inner:before {|| content: %22Post Tags: %22;|| display: inline;|| color:white !important;||}||||selector .et_pb_text_inner {|| display: inline;||}” global_colors_info=”{}”]@ET-DC@eyJkeW5hbWljIjp0cnVlLCJjb250ZW50IjoicG9zdF90YWdzIiwic2V0dGluZ3MiOnsiYmVmb3JlIjoiIiwiYWZ0ZXIiOiIiLCJsaW5rX3RvX3Rlcm1fcGFnZSI6Im9uIiwic2VwYXJhdG9yIjoiIHwgIiwiY2F0ZWdvcnlfdHlwZSI6InBvc3RfdGFnIn19@[/et_pb_text][/et_pb_column][/et_pb_row][/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Navigation & Search” module_id=”subnavigation” _builder_version=”4.18.0″ _module_preset=”default” background_color=”#000000″ width=”100%” max_width=”100%” custom_margin=”|0px||0px|false|false” custom_padding=”0px|0px|10px|0px|false|false” global_module=”355″ saved_tabs=”all” collapsed=”on” global_colors_info=”{}”][et_pb_row column_structure=”3_4,1_4″ _builder_version=”4.16″ _module_preset=”default” custom_padding=”0px||0px|||” global_colors_info=”{}”][et_pb_column type=”3_4″ _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.19.4″ _module_preset=”default” text_text_color=”#ffffff” text_line_height=”40px” global_colors_info=”{}”]NEWS|LIFTING THE LID|R&D|MAGAZINE|ABOUT US|CONTACT US[/et_pb_text][/et_pb_column][et_pb_column type=”1_4″ _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][et_pb_search placeholder=”Search” _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][/et_pb_search][/et_pb_column][/et_pb_row][et_pb_row column_structure=”1_2,1_2″ use_custom_gutter=”on” gutter_width=”1″ make_equal=”on” disabled_on=”on|on|on” _builder_version=”4.19.4″ _module_preset=”default” width=”100%” max_width=”100%” module_alignment=”center” custom_margin=”|0px||0px|false|false” custom_padding=”|0px||0px|false|false” disabled=”on” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.18.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_line_height=”1.15em” text_orientation=”center” background_layout=”dark” width=”100%” custom_margin=”0px|0px|0px|0px|false|false” custom_padding=”20px|20px|29px|20px|false|false” border_width_top=”4px” border_color_top=”#D84F27″ border_width_top_tablet=”0px” border_width_top_phone=”” border_width_top_last_edited=”on|tablet” global_colors_info=”{}”]
Subscribe Today
Sign up to recieve your printed or digital issue of PCE Magazine.
[/et_pb_text][et_pb_button button_url=”/coatings-industry-magazine/” button_text=”SUBSCRIBE” button_alignment=”center” _builder_version=”4.18.0″ _module_preset=”default” custom_button=”on” button_text_size=”16px” button_text_color=”#FFFFFF” button_bg_color=”#D84F27″ button_border_width=”0px” button_border_radius=”0px” custom_margin=”||10px||false|false” custom_css_main_element=”max-width:150px;||margin:0 auto;” global_colors_info=”{}”][/et_pb_button][/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.18.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.18.0″ _module_preset=”default” text_line_height=”1.15em” text_orientation=”center” background_layout=”dark” width=”100%” custom_margin=”0px|0px|0px|0px|false|false” custom_padding=”20px|20px|19px|20px|false|false” border_width_top=”4px” border_color_top=”#3a84c5″ border_width_top_tablet=”0px” border_width_top_phone=”” border_width_top_last_edited=”on|tablet” global_colors_info=”{}”]
Advertise Today
Engage with PCE International readers by promoting your products and services.
[/et_pb_text][et_pb_button button_url=”/advertising/” button_text=”ADVERTISE” button_alignment=”center” _builder_version=”4.18.0″ _module_preset=”default” custom_button=”on” button_text_size=”16px” button_text_color=”#FFFFFF” button_bg_color=”#3A84C5″ button_border_width=”0px” button_border_radius=”0px” custom_margin=”||10px||false|false” custom_css_main_element=”max-width:150px;||margin:0 auto;” global_colors_info=”{}”][/et_pb_button][/et_pb_column][/et_pb_row][/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Sidebar Adverts” _builder_version=”4.6.6″ _module_preset=”default” custom_padding=”0px||0px|||” global_module=”335″ saved_tabs=”all” collapsed=”off” global_colors_info=”{}”][et_pb_row column_structure=”1_5,3_5,1_5″ disabled_on=”on|on|off” module_id=”goalposts” _builder_version=”4.21.0″ _module_preset=”default” width=”100%” max_width=”100%” module_alignment=”center” custom_margin=”|auto|0px|auto|false|false” custom_padding=”0px||0px|||” global_colors_info=”{}”][et_pb_column type=”1_5″ _builder_version=”4.16″ _module_preset=”default” custom_css_main_element=”max-height:1px;” global_colors_info=”{}”][et_pb_image src=”https://pce.satzuma-creative.co.uk/wp-content/uploads/2025/02/Coatings-Radar-for-PCE-200×768-1.jpg” title_text=”Coatings Radar for PCE 200×768″ url=”/coatings-radar” url_new_window=”on” align=”center” disabled_on=”on|on|off” admin_label=”Left Sidebar Advert” _builder_version=”4.27.4″ _module_preset=”default” max_height=”90vh” custom_margin=”30px||||false|false” sticky_position=”top” sticky_limit_bottom=”body” sticky_transition=”off” scroll_vertical_motion=”0|50|50|100|0|0|-0.13″ global_colors_info=”{}”][/et_pb_image][/et_pb_column][et_pb_column type=”3_5″ _builder_version=”4.16″ _module_preset=”default” background_color=”rgba(0,0,0,0)” custom_padding=”||||false|false” global_colors_info=”{}”][/et_pb_column][et_pb_column type=”1_5″ _builder_version=”4.16″ _module_preset=”default” custom_css_main_element=”max-height:1px;” global_colors_info=”{}”][et_pb_image src=”https://pce.satzuma-creative.co.uk/wp-content/uploads/2024/02/EC-2024-Banniere-200X768-badge-EN-v2.jpg” title_text=”EC 2024 Banniere 200X768 badge EN v2″ url=”/eurocoat2024″ url_new_window=”on” align=”center” disabled_on=”on|on|on” admin_label=”Right Sidebar Advert” _builder_version=”4.24.2″ _module_preset=”default” max_height=”90vh” custom_margin=”30px||||false|false” sticky_position=”top” sticky_limit_bottom=”body” sticky_transition=”off” scroll_vertical_motion=”0|50|50|100|0|0|-0.13″ disabled=”on” global_colors_info=”{}”][/et_pb_image][/et_pb_column][/et_pb_row][et_pb_row use_custom_gutter=”on” gutter_width=”2″ disabled_on=”off|off|off” module_class=”homepage-articles” _builder_version=”4.22.1″ _module_preset=”default” width_tablet=”80%” width_phone=”” width_last_edited=”on|desktop” custom_padding=”0px||10px||false|false” link_option_url=”https://www.hammelmann.com/en/industries/marine.php/?utm_source=DD1200_09″ link_option_url_new_window=”on” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][et_pb_video src=”https://pce.satzuma-creative.co.uk/wp-content/uploads/2023/08/Hammelmann-October2022-1200-x-200px.mp4″ disabled_on=”on|off|off” module_class=”autoplay-video video-advert” _builder_version=”4.22.1″ _module_preset=”default” custom_margin=”30px||||false|false” global_colors_info=”{}”][/et_pb_video][et_pb_video src=”https://pce.satzuma-creative.co.uk/wp-content/uploads/2023/08/Hammelmann-October2022-360-x-100px.mp4″ disabled_on=”off|on|on” module_class=”autoplay-video video-advert” _builder_version=”4.22.1″ _module_preset=”default” custom_margin=”30px||30px||false|false” global_colors_info=”{}”][/et_pb_video][/et_pb_column][/et_pb_row][/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Top Content Advert” _builder_version=”4.8.1″ _module_preset=”default” custom_margin=”||-15px||false|false” custom_padding=”0px||0px|||” global_module=”357″ saved_tabs=”all” collapsed=”on” global_colors_info=”{}”][/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Post Content Area” _builder_version=”4.16″ global_colors_info=”{}”][et_pb_row admin_label=”row” _builder_version=”4.16″ global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text admin_label=”Text” _builder_version=”4.21.0″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” hover_enabled=”0″ global_colors_info=”{}” sticky_enabled=”0″]
Castolin Eutectic, a leading innovator in the protective coatings industry, has launched XupersoniClad, a new thermal spraying service that leverages supersonic spraying technology. This new development promises significant advantages in the protection of components, vessels, and structures from abrasion, erosion, and wear, offering a unique service in the European market.
Developed from the high-velocity air-fuel (HVAF) process, XupersoniClad applies abrasion-resistant wear coatings in forms like metal, carbide, and metal alloy powders. It also provides an effective solution for new-generation high entropy alloy (HEA) coatings, combining five or more elements to outperform traditional materials in both room and high-temperature scenarios.
XupersoniClad comes as a breakthrough for industries requiring enhanced abrasion, wear, and erosion resistance, notably recycling, concrete, brick, and tile production industries, as well as vessel and boiler interiors. One significant new application is in mitigating the damaging effects of cavitation on liquid pumps, propellers, impellers, and control valves.
XupersoniClad is a warm spray process, more efficient than the previous high-velocity oxy-fuel (HVOF) process, operating at lower temperatures and higher particle velocity, making it suitable for almost all common thermal spray materials, except ceramics.
The advantages of XupersoniClad are numerous, from a range of coating thicknesses with minimal heat input into the substrate, low deformation, and a smooth, ductile finish, to the creation of a dense, consistent microstructure ideal for corrosion resistance. This process also offers the capacity to apply thin, precisely layered coatings while maintaining high bond strength and resistance to stress-induced delamination.
With the ability to apply coatings to the internal diameter of pipes down to 80mm, XupersoniClad expands its usability even further. An additional feature that accelerates the process is the capability for ‘hot grit’ blasting, which is faster, more focused, and energy-efficient than traditional surface preparation methods.
To deliver XupersoniClad’s benefits widely, Castolin Eutectic has upgraded its facility in Belgium with a mobile container for on-site services, ensuring accuracy and repeatability with the help of a cobot (collaborative robot) to manage large projects.
XupersoniClad allows the application of various coatings, such as nickel alloys, carbide coatings, and low melting point metal spraying, across numerous industries. These include chemical, waste-to-energy, and biomass plants, and sectors requiring increased resistance to surface abrasion, corrosion protection, and friction coefficient improvement.
This innovative approach also extends to protection against cavitation, offering a well-bonded, dense, and ductile protective coating that can withstand the shock waves that typically damage traditional hard coatings.
Case studies with concrete moulds, cooler plates in cement factories, cyclones, and steel industry fume ducts have showcased XupersoniClad’s potential to revolutionise protection in these key areas.
[/et_pb_text][/et_pb_column][/et_pb_row][/et_pb_section]