easyjet trials innovative lightweight aero-paint

easyjet is trialling lightweight aero-paint
Mankiewicz Aviation Coatings has developed a new system that reduces the amount of paint previously needed to create the iconic easyJet livery colours

[et_pb_section fb_built=”1″ disabled_on=”on|on|on” admin_label=”Header Advert” module_id=”topheaderbar” module_class=”newadvert” _builder_version=”4.27.0″ _module_preset=”default” background_color=”#000000″ width=”100%” max_width=”100%” custom_margin=”0px||||false|false” custom_padding=”0px||0px||false|false” custom_css_main_element=”padding-top:0 !important;” disabled=”on” global_module=”349″ saved_tabs=”all” locked=”off” collapsed=”off” global_colors_info=”{}”][et_pb_row disabled_on=”off|off|off” _builder_version=”4.21.0″ _module_preset=”default” width=”100%” module_alignment=”center” custom_padding=”0px||0px|||” collapsed=”off” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https://pce.satzuma-creative.co.uk/wp-content/uploads/2024/09/PDA-Europe-Annual-Conference-Desktop-banner.png” title_text=”PDA Europe Annual Conference Desktop banner” url=”/pda-europe” url_new_window=”on” show_bottom_space=”off” align=”center” disabled_on=”on|off|off” admin_label=”Header Advert (Desktop)” _builder_version=”4.27.0″ _module_preset=”default” global_colors_info=”{}”][/et_pb_image][et_pb_image src=”https://pce.satzuma-creative.co.uk/wp-content/uploads/2024/09/PDA-Europe-Annual-Conference-Mobile-banner.png” title_text=”PDA Europe Annual Conference Mobile banner” url=”/pda-europe” url_new_window=”on” align=”center” disabled_on=”off|on|on” admin_label=”Header Advert (Mobile)” _builder_version=”4.27.0″ _module_preset=”default” global_colors_info=”{}”][/et_pb_image][/et_pb_column][/et_pb_row][/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Post Title” module_id=”post-title-section” _builder_version=”4.27.4″ _module_preset=”default” background_color=”#000000″ custom_margin=”0px||||false|false” custom_padding=”0px||0px||false|false” global_module=”352″ saved_tabs=”all” collapsed=”off” global_colors_info=”{}”][et_pb_row _builder_version=”4.21.0″ _module_preset=”default” width=”100%” max_width=”100%” custom_padding=”0px||0px|||” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_post_title author=”off” comments=”off” featured_placement=”background” text_color=”light” admin_label=”Post Title” _builder_version=”4.19.4″ _module_preset=”default” title_font_size=”48px” use_background_color_gradient=”on” background_color_gradient_stops=”rgba(0,0,0,0.39) 50%|rgba(0, 0, 0, 0.72) 96%” background_color_gradient_overlays_image=”on” background_color_gradient_start=”rgba(0,0,0,0.39)” background_color_gradient_end=”rgba(0,0,0,0.94)” text_orientation=”center” custom_margin=”||2px|||” custom_padding=”170px||30px||false|false” text_shadow_style=”preset1″ global_colors_info=”{}”][/et_pb_post_title][et_pb_text admin_label=”Post Tags” _builder_version=”4.27.4″ _dynamic_attributes=”content” _module_preset=”default” text_font_size=”13px” text_orientation=”center” background_layout=”dark” custom_css_free_form=”selector .et_pb_text_inner:before {|| content: %22Post Tags: %22;|| display: inline;|| color:white !important;||}||||selector .et_pb_text_inner {|| display: inline;||}” global_colors_info=”{}”]@ET-DC@eyJkeW5hbWljIjp0cnVlLCJjb250ZW50IjoicG9zdF90YWdzIiwic2V0dGluZ3MiOnsiYmVmb3JlIjoiIiwiYWZ0ZXIiOiIiLCJsaW5rX3RvX3Rlcm1fcGFnZSI6Im9uIiwic2VwYXJhdG9yIjoiIHwgIiwiY2F0ZWdvcnlfdHlwZSI6InBvc3RfdGFnIn19@[/et_pb_text][/et_pb_column][/et_pb_row][/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Navigation & Search” module_id=”subnavigation” _builder_version=”4.18.0″ _module_preset=”default” background_color=”#000000″ width=”100%” max_width=”100%” custom_margin=”|0px||0px|false|false” custom_padding=”0px|0px|10px|0px|false|false” global_module=”355″ saved_tabs=”all” collapsed=”on” global_colors_info=”{}”][et_pb_row column_structure=”3_4,1_4″ _builder_version=”4.16″ _module_preset=”default” custom_padding=”0px||0px|||” global_colors_info=”{}”][et_pb_column type=”3_4″ _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.19.4″ _module_preset=”default” text_text_color=”#ffffff” text_line_height=”40px” global_colors_info=”{}”]NEWS|LIFTING THE LID|R&D|MAGAZINE|ABOUT US|CONTACT US[/et_pb_text][/et_pb_column][et_pb_column type=”1_4″ _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][et_pb_search placeholder=”Search” _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][/et_pb_search][/et_pb_column][/et_pb_row][et_pb_row column_structure=”1_2,1_2″ use_custom_gutter=”on” gutter_width=”1″ make_equal=”on” disabled_on=”on|on|on” _builder_version=”4.19.4″ _module_preset=”default” width=”100%” max_width=”100%” module_alignment=”center” custom_margin=”|0px||0px|false|false” custom_padding=”|0px||0px|false|false” disabled=”on” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.18.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_line_height=”1.15em” text_orientation=”center” background_layout=”dark” width=”100%” custom_margin=”0px|0px|0px|0px|false|false” custom_padding=”20px|20px|29px|20px|false|false” border_width_top=”4px” border_color_top=”#D84F27″ border_width_top_tablet=”0px” border_width_top_phone=”” border_width_top_last_edited=”on|tablet” global_colors_info=”{}”]

Subscribe Today

Sign up to recieve your printed or digital issue of PCE Magazine.

[/et_pb_text][et_pb_button button_url=”/coatings-industry-magazine/” button_text=”SUBSCRIBE” button_alignment=”center” _builder_version=”4.18.0″ _module_preset=”default” custom_button=”on” button_text_size=”16px” button_text_color=”#FFFFFF” button_bg_color=”#D84F27″ button_border_width=”0px” button_border_radius=”0px” custom_margin=”||10px||false|false” custom_css_main_element=”max-width:150px;||margin:0 auto;” global_colors_info=”{}”][/et_pb_button][/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.18.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.18.0″ _module_preset=”default” text_line_height=”1.15em” text_orientation=”center” background_layout=”dark” width=”100%” custom_margin=”0px|0px|0px|0px|false|false” custom_padding=”20px|20px|19px|20px|false|false” border_width_top=”4px” border_color_top=”#3a84c5″ border_width_top_tablet=”0px” border_width_top_phone=”” border_width_top_last_edited=”on|tablet” global_colors_info=”{}”]

Advertise Today

Engage with PCE International readers by promoting your products and services.

[/et_pb_text][et_pb_button button_url=”/advertising/” button_text=”ADVERTISE” button_alignment=”center” _builder_version=”4.18.0″ _module_preset=”default” custom_button=”on” button_text_size=”16px” button_text_color=”#FFFFFF” button_bg_color=”#3A84C5″ button_border_width=”0px” button_border_radius=”0px” custom_margin=”||10px||false|false” custom_css_main_element=”max-width:150px;||margin:0 auto;” global_colors_info=”{}”][/et_pb_button][/et_pb_column][/et_pb_row][/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Sidebar Adverts” _builder_version=”4.6.6″ _module_preset=”default” custom_padding=”0px||0px|||” global_module=”335″ saved_tabs=”all” collapsed=”off” global_colors_info=”{}”][et_pb_row column_structure=”1_5,3_5,1_5″ disabled_on=”on|on|off” module_id=”goalposts” _builder_version=”4.21.0″ _module_preset=”default” width=”100%” max_width=”100%” module_alignment=”center” custom_margin=”|auto|0px|auto|false|false” custom_padding=”0px||0px|||” global_colors_info=”{}”][et_pb_column type=”1_5″ _builder_version=”4.16″ _module_preset=”default” custom_css_main_element=”max-height:1px;” global_colors_info=”{}”][et_pb_image src=”https://pce.satzuma-creative.co.uk/wp-content/uploads/2025/02/Coatings-Radar-for-PCE-200×768-1.jpg” title_text=”Coatings Radar for PCE 200×768″ url=”/coatings-radar” url_new_window=”on” align=”center” disabled_on=”on|on|off” admin_label=”Left Sidebar Advert” _builder_version=”4.27.4″ _module_preset=”default” max_height=”90vh” custom_margin=”30px||||false|false” sticky_position=”top” sticky_limit_bottom=”body” sticky_transition=”off” scroll_vertical_motion=”0|50|50|100|0|0|-0.13″ global_colors_info=”{}”][/et_pb_image][/et_pb_column][et_pb_column type=”3_5″ _builder_version=”4.16″ _module_preset=”default” background_color=”rgba(0,0,0,0)” custom_padding=”||||false|false” global_colors_info=”{}”][/et_pb_column][et_pb_column type=”1_5″ _builder_version=”4.16″ _module_preset=”default” custom_css_main_element=”max-height:1px;” global_colors_info=”{}”][et_pb_image src=”https://pce.satzuma-creative.co.uk/wp-content/uploads/2024/02/EC-2024-Banniere-200X768-badge-EN-v2.jpg” title_text=”EC 2024 Banniere 200X768 badge EN v2″ url=”/eurocoat2024″ url_new_window=”on” align=”center” disabled_on=”on|on|on” admin_label=”Right Sidebar Advert” _builder_version=”4.24.2″ _module_preset=”default” max_height=”90vh” custom_margin=”30px||||false|false” sticky_position=”top” sticky_limit_bottom=”body” sticky_transition=”off” scroll_vertical_motion=”0|50|50|100|0|0|-0.13″ disabled=”on” global_colors_info=”{}”][/et_pb_image][/et_pb_column][/et_pb_row][et_pb_row use_custom_gutter=”on” gutter_width=”2″ disabled_on=”off|off|off” module_class=”homepage-articles” _builder_version=”4.22.1″ _module_preset=”default” width_tablet=”80%” width_phone=”” width_last_edited=”on|desktop” custom_padding=”0px||10px||false|false” link_option_url=”https://www.hammelmann.com/en/industries/marine.php/?utm_source=DD1200_09″ link_option_url_new_window=”on” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][et_pb_video src=”https://pce.satzuma-creative.co.uk/wp-content/uploads/2023/08/Hammelmann-October2022-1200-x-200px.mp4″ disabled_on=”on|off|off” module_class=”autoplay-video video-advert” _builder_version=”4.22.1″ _module_preset=”default” custom_margin=”30px||||false|false” global_colors_info=”{}”][/et_pb_video][et_pb_video src=”https://pce.satzuma-creative.co.uk/wp-content/uploads/2023/08/Hammelmann-October2022-360-x-100px.mp4″ disabled_on=”off|on|on” module_class=”autoplay-video video-advert” _builder_version=”4.22.1″ _module_preset=”default” custom_margin=”30px||30px||false|false” global_colors_info=”{}”][/et_pb_video][/et_pb_column][/et_pb_row][/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Top Content Advert” _builder_version=”4.8.1″ _module_preset=”default” custom_margin=”||-15px||false|false” custom_padding=”0px||0px|||” global_module=”357″ saved_tabs=”all” collapsed=”on” global_colors_info=”{}”][/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Post Content Area” _builder_version=”4.16″ global_colors_info=”{}”][et_pb_row admin_label=”row” _builder_version=”4.16″ global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text admin_label=”Text” _builder_version=”4.27.4″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”]

easyJet is the first airline in the world to trial a new paint solution, with MRO specialist MAAS Aviation painting the aircraft at its Maastricht facility.

easyJet has become the first airline in the world to trial a new state-of-the-art lower-weight paint, which will enable the operator to make further savings on fuel.

easyJet and its partner Mankiewicz Aviation Coatings has developed a new system that reduces the amount of paint previously needed to create the iconic easyJet livery colours. The innovative solution has already been applied to 38 aircraft and will be rolled out gradually to easyJet’s entire fleet, with the airline due to complete the transition by 2030.

While the lighter-weight coat generates a relatively modest impact per plane (27kg weight reduction), complemented with other fuel reduction methods and applied to entire fleets, this could provide another important method of reducing carbon emissions for the sector, and is one of many initiatives that easyJet is using to effectively reduce emissions and fuel burn.

The airlines’ planes that have been coated with the new paint are already delivering fuel savings thanks to their lighter weight, and once rolled out to the entire fleet will account for a 1,296-tonne fuel reduction – equivalent to a 4,095-tonne reduction of carbon emissions.

easyjet is trialling lightweight aero-paint
Mankiewicz Aviation Coatings has developed a new system that reduces the amount of paint previously needed to create the iconic easyJet livery colours

 

easyjet net zero roadmap

Eventually, and complementary to the airline’s sustainability strategy and roadmap to net zero, the lightweight paint is expected to contribute to an overall saving of 1,296 tonnes of fuel per year – once the roll-out is completed at the end of 2029.

“easyJet is constantly exploring and developing innovative solutions to lower the impact of our operations,” explains Lahiru Ranasinghe, Director of Sustainability at the airline. “While this forms a small part of a bigger strategy, formulating a new lightweight paint with our partners at Mankiewicz Aviation Coatings exemplifies how we’re assessing every single part of our operation to find efficiency gains to help us achieve this mission.”

“We are pleased to have been easyJet’s chosen coatings partner for the last 15 years and to have worked on this sustainability-driven project,” says Andrew Richardson, Aviation Sales Manager at Mankiewicz Aviation Coatings. “We took the project one step further by optimising the colour formulations in order to minimise the amount of ‘paint film build’ needed to achieve the iconic easyJet livery colours. Sustainability and environmental guardianship are at the heart of Mankiewicz’s core values and being able to work closely with easyJet on this has been very rewarding.”

“Environmental responsibility is taken extremely seriously throughout our operations at MAAS,” says Richard Marston, Chief Commercial Officer at MAAS Aviation. “We work closely with our supply chain to ensure we use the latest technology products that deliver the highest standards of performance and finish, while reducing the impact on the world around us. We are very proud to be part of such a groundbreaking initiative.”

Since launching its roadmap to net zero two years ago, the airline continues to work hard to find solutions that will help decarbonise the aviation sector.

Read more articles like this in the latest issue of Protective Coatings Expert

New state-of-the-art lower-weight paint being applied to easyjet's aircraft
The innovative solution has already been applied to 38 aircraft and will be rolled out gradually to easyJet’s entire fleet
[/et_pb_text][/et_pb_column][/et_pb_row][/et_pb_section]